BlogHow to install a recessed shower valve into a brick wall
How to install a recessed shower valve into a brick wall
posted on 28 Apr 2019
In this post I will give you a step by step instructions of how to install a recessed / concealed shower or diverter valve into a masonary wall.
Picture below shower a completed installation of a shower valve diverter into a chimney breast:
If you would like to watch a full video of this installation please scroll down. You can watch it without sound as it has captions. Otherwise keep reading.
Installing recessed shower valve into a brick wall guide:
Remove one layer of brickwork (if you have a double wall) or alternatively chisel out half depth of a brick. Depth will depend on your finished wall. In most cases recessed shower valves will have to be inset by between 70mm to 100mm from your finished wall level. One brick depth is usually 80-100mm so taking full brick out is usually too deep but it allows us to get much flatter surface than tyring to chisel out half a brick.
With one layer of bricks removed cut out square piece of 18mm marine plywood or 18-22mm moisture resistant chipboard and fit it into the niche you created. The tirck to get it nice and level is to use expanding foam adhesive. Best way to install your board is to cut it 10-20mm smaller than the opening, position it in place and then use expanding foam adhesive to fix it in place. Most expanding foam adhesives are fast curing so you will be able to continue with installation of your valve in less than an hour. This is the stuff that I use: https://www.everbuild.co.uk/product/pinkgrip-dryfix-fr/
Now we will install our pipework to the valve before installing it on the wall. In my case I am using 3/4 inch male to female adapters that go into the valve body and I reduce them from 22mm to 15mm end feed copper. I pre solder short (100mm) copper pipework before fixing 3/4 inch male adapters into the brass body. You do not want to be soldering to close to the body as the body will act as a heat sink and you will run a rick of damaging the valve. Pre soldered 3/4 male adapters below:
Next step is to get those pre soldered adapters installed into the valve body. To do that you can use PTFE tape. I prefer to use Loctite 55 as it is a much better product. I am not a big fan of using compression fittings on inaccessible plumbing that is why I advocate pre soldering end feed adapters and making soldered connections only. Obviously adapters themselves are screwed into the body. I suggest using Loctite 55 for that purpose as I do find it much more reliable than other threded jointing method. I would avoid PTFE tape. You may also want to check liquid PTFE as it is also an excellent method for threded connections.
Now it is time to fix the valve to the plywood or chipboard making sure we get correct depth of installation. It may be required to pack it out with another layer of plywood. In my case I am using 2 layers of 22mm chipboard. You will have to level the valve in 2 planes and make sure it is at the right angle to your wall finishes by using a long level and a square.
Next step is to connect your hot and cold supply to the valve by soldering end feed connections and connecting all your outlets. You may just have one shower outlet. In my case I am installing a 3 way diverter valve, which means I have total of 5 connections to be made: hot and cold supply, hand held shower outlet, fixed shower head outlet and a bath filler outlet.
Once all my connections are made I pressure test the installation making sure I do not have any leaks. Then I wrap pipework in lagging to protect if from building materials that will be used to dry line the wall.
Fully installed valve below:
Please leave a comment with any questions you may have or your own tips on how to install this type of a diverter valve.
‘Plumber to fix leaking boiler in SE19’ – boiler repair blog
I got called to diagnose and repair a suspected boiler leak in SE19, Crystal Palace. The client actually used the phrase ‘Plumber to fix a leaking boiler in SE19’ to find me on Google. When I got to site I was met with this massive leak coming from the boiler pressure relief valve that has […]
12 January 2020
Vaillant Eco Tec ‘Con’ error code
If your boiler is showing ‘Con’ message on main display it means that your main PCB or possibly display PCB has failed and will need to be replaced. ‘Con’ message means that there is a communication error between main board and display board. Both boards are connected directly with pin connectors so that takes out […]
11 January 2020
Baxi error code E133 – ignition lockout
E133 error code on a Baxi/ Potterton / Main boiler is an ignition lockout fault code. This error code that covers a wide range of possible faults connected to gas and igniton. In most cases you will need to contact a competent boiler repair engineer but there are some steps you can take yourself before […]